Pharmaceutical Machinery

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Rotary Tablet Press (Compression) Machines Strip Sealing Machines Blister Packing Machines
Fluid Bed Dryer, Planetary Mixer for Ointment Mixing, High Speed Mixer Granulators, Auto Coaters, Coating Pans, Octagonal Blender, etc.

Rotary Tablet Press (Compression) Machines:

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- For production of tablets in various shapes and sizes
- Application in Pharmaceuticals, cosmetics, food products, plastics, metallurgy, chemicals and pesticides
- 'JM' & 'JS' series models are Single Sided available in Standard and GMP* type
- 'JD' series models are Double Sided available in Standard and GMP type
- 'DH' series models are Double Sided available in GMP type only
- Pre Compression Option and Bi Layer Tablet Option available on the 'JD' and 'DH' series models


'JM' series Standard


'JM' series GMP


'JS' series Standard


'JS' series GMP

Model: JM-6 JM-8 JM-10 JM-12 JM-16 JS-16 JS-20 JS-23
Type: Single Sided - Standard & GMP type Single Sided  - Standard & GMP type
No. of Stations: 6 8 10 12 16 16 20 23
Toolings Type: D D D D B D D B
Max. Compressing Pressure (Tons): 6.5 6.5 6.5 6.5 6.5 10 10 6.5
Max. Tablet Size (mm): 25 25 25 25 16 25 25 15
Max. depth of fill (mm): 20 20 20 20 16 20 20 16
Motor (HP): 1 1 1 1 1 2 2 2
Turret RPM (Min. / Max): 18 / 33 18 / 33 18 / 33 18 / 33 18 / 33 18 / 33 18 / 33 18 / 33
Output (Tablets per Minute) Min. / Max.: 108 / 200 145 / 265 180 / 330 220 / 400 300 / 530 290 / 450 360 / 560 460 / 760
Net / Gross Weight (kgs.) GMP: 950 / 1450 1200 / 1800
Dimensions (m) GMP: 0.94 x 0.94 x 1.96 1.30 x 1.30 x 2.34
Net / Gross Weight (kgs.) Standard: 650 / 1150 850 / 1450
Dimensions (m) Standard: 0.94 x 0.94 x 1.70 1.10 x 1.05 x 1.95


'JD' series Standard


'JD' series GMP


'DH' series GMP

Model: JD-23 JD-27 JD-35 JD-45 DH-45 DH-55 DH-65 DH-71
Type: Double Sided  - Standard & GMP type Double Sided  - GMP type
No. of Stations: 23 27 35 45 45 55 65 71
Toolings Type: D D OR B B BB D B BB BB
Max. Compressing Pressure (Tons): 10 6.5 6.5 6.5 10 6.5 6.5 6.5
Max. Tablet Size (mm): 25 25 / 16 16 13 25 16 13 11
Max. depth of fill (mm): 20 20 / 16 16 16 20 16 16 16
Motor (HP): 3 3 3 3 5 5 5 5
Turret RPM (Min. / Max)#: 18 / 33 18 / 33 18 / 33 18 / 33 20 / 50 20 / 50 20 / 50 20 / 50
Output (Tablets per Minute) Min. / Max.: 850 / 1520 980 / 1780 1260 / 2310 1620 / 2970 1800 / 4500 2200 / 5500 2600 / 6500 2850 / 7100
Net / Gross Weight (kgs.) GMP: 1500 / 2200 3200 / 4000
Dimensions (m) GMP: 1.35 x 1.35 x 2.35 1.60 x 1.60 x 2.35
Net / Gross Weight (kgs.) Standard: 1100 / 1800 N.A.
Dimensions (m) Standard: 1.20 x 1.20 x 1.95 N.A.

#Note: With 'JD' series GMP models the speed will be between 20 to 40 RPM
*GMP:
Goods Manufacturing Process


VIDEO OF JD-23 - GMP Type Double Sided Tabletting Machine

 

          
Punches and Dies

Standard Accessories: Electric Motor, set of punches and dies (round shape)
Optional Accessories: Dust Extraction Unit, Tablet De-Duster complete with SS body, additional punches and dies (round shape), punches and dies (capsule shape)


Dust Extraction Unit


Tablet De-Duster

We undertake Turnkey Projects for Making Tablets, Powder, Liquid, Ointment, Injectable, Hard & Soft Gelatin Capsules, etc 

Strip Sealing Machines:

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- Suitable for high speed sealing of coated or uncoated tablets, capsules, lozenges, etc. of any shape or size in aluminium foils, polythene, cellophane or any other heat sealing material
- Feeding: Fully automatic vibrator with hopper
- Chutes: 2, 4, 6, 8 or 10 tracks to suite your application
- Sealing Rollers: High precision carbon steel rollers, machined knurled, heat treated for minimum wear and tear, fitted with high quality heating elements
- Cutting Mechanism: Horizontal and vertical cutting as required, achieved by steel knives fitted under the rollers and between the draw bushes
- Controls for Operation: A Start - Stop switch is provided for the machine. A clutch for starting / Stopping the sealing rollers and a release mechanism for starting / stopping the feeding of tablets also provided. Rolls of the packing material are mounted on two shafts and knobs are fitted at the ends of the shafts for adjusting and positoningthe rolls of the packing material in relation to the sealing rollers.
- Speed Control: By variable speed drive
Model:  SSM-2  SSM-4  SSM-6  SSM-8  SSM-10
Min. Output (Tablets/Minute):  600  1200  1800  2400  3000
Max. Output (Tablets/Minute):  850  1700  2400  3000  3500
Foil Width (mm):  70  140  210  250  300
Motor (HP):  1  1  1  1  1
Heater:  2 x 500W  2 x 500W  2 x 1000W  2 x 1200W  2 x 1500W


VIDEO OF SSM-6 - GMP Type STRIP SEALING Machine


Blister Packing Machines:

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Products Packed: Tablets, Dragees, Snapfit Capsules, Soft Gelatin Capsules, etc.

Packing Material:
Base Film: PVC Opaque or Transparent (thermoformable) and non-toxic, PVC with PVDC coating, PVC with PE/PVDC
Lidding Material: Aluminium (hard) with heat-sealable lacquer or PVDC coating

Operation:   The machine is used to Form, Fill and Seal Pharmaceutical products like tablets, capsules, dragees, etc. in blister packs.
PVC base film web is drawn off from a reel and fed into the blister-forming unit where blisters are continuously formed. The web is then passed over the guide track where the product is filled into the blisters by a suitable automatic filling unit and led to the sealing unit. Aluminium foil is drawn off a separate reel and is fed to the sealing unit where it is sealed with the base web, thus sealing the product hermetically.
The filled and sealed web is then fed by an indexing mechanism into a pack punch unit where the packs are separated from the web. The web trim is sheared off to allow collection. The blister pack may either be collected in bins or be conveyed over a belt for further handling. The machine could also be linked to a cartoner.

Blister Packing 100
Model: 100 CH-CW
Blister Packing 150/240
Model: 150 CH-CW / 240 CH-CW
Model: 100 ch-cw 150 ch-cw 240 ch-cw
PVC Base Film Width max. (mm): 120 120 210
PVC Film Thickness max. (mm): 0.2 - 0.3 0.2 - 0.3 0.2 - 0.3
PVC Reel Diameter max. (mm): 440 440 440
Aluminium Foil Width max. (mm): 116 116 206
Aluminium Foil Thickness max. (mm): 0.02 - 0.03 0.02 - 0.03 0.02 - 0.03
Aluminium Foil Roll Diameter max. (mm): 210 210 210
Total Forming Area min. (mm): 120 x 25 120 x 25 210 x 25
Total Forming Area max. (mm): 120 x 102 120 x 102 210 x 102
Pack Length (mm): 110 110 200
Pack Width (mm): 100 100 100
Forming Depth (mm): 10 10 10
Output (Packs) / (tabs/min.): 100 / 1000 150 / 1500 240 / 2400
Power Requirement (kW): 2.5 4.5 9.0
Net / Gross Weight (Kgs.): 600 / 900 1050 / 1500 2000 / 2600
Overall Dimensions (m): 1.6 x 1.0 x 1.6 2.3 x 1.0 x 1.9 3.6 x 1.0 x 1.9
Shipping Volume (m3): 2.6 4.4 6.9

Standard Accessories:    Blister Forming Roller, Feeding Channel, Guide Track, Punch Tool, Support Sealing Roller (only on models 150 ch-cw and 240 ch-cw)

Optional Accessories:    Extra set of standard Change Parts (including Blister Forming Roller, Feeding Channel, Guide Track, Punch Tool, Support Sealing Roller (only on models 150 ch-cw and 240 ch-cw)), Punch Tool with Embossing, Batch Code Printing Unit, Scoring Unit, Tablet Recovery Machine (De-Blister), Print Mark Registration Control (only on models 150 ch-cw and 240 ch-cw)

We can also supply: Capsule Filling Machines, Liquid Filling Machines, Bottling Machines, High Speed Mixers, Planetary Mixers, Sifters (for Sieving and Grading), Multi Mills (for Granulating, Pulverizing, Shredding, Chopping, etc.), Coating Pans, Dies and Punches for Tablets, Drying Ovens, etc.


Fluid Bed Dryer, Planetary Mixer for Ointment Mixing, High Speed Mixer Granulators, Auto Coaters, Coating Pans, Octagonal Blenders, etc.:

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Fluid Bed Dryer

Planetary Mixer for Ointment Mixing

Planetary Mixer 

Coating Pan

Coating Pan

Auto Coaters

High Speed Mixer Granulators

Octagonal Blenders
We undertake Turnkey Projects for Making Tablets, Powder, Liquid, Ointment, Injectable, Hard & Soft Gelatin Capsules, etc 
Tablet Section:
- Tablet Compression Machine: Rotary Tablet Presses, Punches and Dies, Tablet De-Duster, Dust Collector
- Wet Mixing and Granulation: High Speed Mixer Granulator, Planetary Mixer, Mass Mixer, Starch Paste Kettle, Sigma Mixer
- Milling: Multimill, Oscillating Granulator, Ball Mill 
- Drying: Fluid Bed Dryer, Rotocone Dryer, Tray Dryer 
- Dry Blending: Octagon Blender, Double Cone Blender, Ribbon Blender, Drum / IPC Blender / V/Y Blender
- Sieving: Vibro Sifter / Turbo Sifter
- Sugar / Film Coating: Auto Coater, Coating Pan and System
- Material Handling / Transfer Devices: In process containers, IPC lifting and loading devices, Bowl lifting and tilting device, Screw conveyors

Capsule:
- Vibro Sifter
- Double Cone Blender
- Loading Machine
- Filling Machine
- Strip Packing Machine
- Blister Packing Machine

Liquid Section:
- Sugar Sieving: Vibro Sifter, Turbo Sifter
- Sugar Loading: In process containers, IPC lifting & loading device, Screw Conveyor 
- Sugar Syrup Preparation Tank: Vertical Jacketed, Agitated Tanks
- Mixing Tank: Vertical Jacketed, Agitated Tanks
- Storage Tank: Vertical / Horizontal Plain Tanks
- Lobe / Transfer Pumps
- Filter Press  - Colloid Mill
- Agitators  - Homogenisor
- Filling Machine  - Bottle Washing Machine
- Capping & Sealing Machine
- Labelling Machine  - Inspection Table
- Packing Conveyors  - Transfer Pipe Line & Filters

Ointment Section:
- Ointment Mixer: Planetary Type, Non-Planetary Type
- Max Melting & Water Heating Kettle
- Storage Vessel
- Transfer Pumps
- Pipe Line for Transfer


Maneklal Global Exports
67 Bajaj Bhavan, Nariman Point, Mumbai - 400021, INDIA
Tel: +9122-22041340 / 41 / 42. Fax: +9122-22041389
WhatsApp: +918879795490
e-mail: sales@maneklalexports.com / maneklalexports@gmail.com / Enquiry Form

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